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Catalogue of dust removal engineering design manual
The first chapter dust removal engineering design commonly used table 1

The first section of the basic properties of dust parameters 1

I. Classification and characteristics of dust 1

Second, the density of dust 2

Three. Particle size and composition of dust 4

Four. Dust adhesion and angle of repose 10

Verb (abbreviation of verb) explosive limit of combustible dust 14

VI. Friction performance of dust 14

Seven, dust specific resistance 15

Basic gas property parameters in the second quarter 17

I composition and characteristics of air 17

Second, the meaning of air physical parameters 17

III. Main physical data of air 2 1

Four, flammable gas explosion limit 25

Section 3 Common Tables 28

I. Calculation of Common Geometry 28

Second, the welding symbol 29

Three. Meteorological data 34

The fourth quarter commonly used metal materials 39

I. Properties of Common Metal Materials 39

Two. Rod and profile 45

Three. Steel pipe 63

Four, steel plate, steel belt, steel mesh, steel grating 65

Verb (abbreviation of verb) fastener 70

The second chapter dust removal engineering design standard 78

The first section environmental protection legal system 78

I. Legal system of environmental protection

Two. Environmental standard classification 79

Three. Legal liability 79

Section 2 Ambient Air Quality Standard 80

I. Ambient air quality standard 80

Two. National occupational health standard 8 1

In the third quarter dust emission standards 83

I. Integrated Emission Standard for Air Pollutants 83

Second, the boiler air pollutant emission standard 85

Three. Emission standard of air pollutants for industrial furnaces

Four, the thermal power plant air pollutant emission standard 90

Five, coke oven air pollutant discharge standard 9 1

Six, the cement industry air pollutant emission standards 93

Seven, the coal industry pollutant emission standards 94

Eight, the iron and steel industry air pollutant emission limit 95

Nine, domestic waste incineration pollution control standard 99

X. Discharge limit of pollutants from hazardous waste incineration 100.

The fourth section noise and vibration standard 102

A, acoustic environment quality standard 102

Second, the industrial enterprise boundary environmental noise standard 103

Iii. Noise limit of industrial ventilator 104

Four. Urban Regional Environmental Vibration Standard 104

Verb (abbreviation of verb) mechanical vibration intensity 105

Chapter III Dust Source Control and Design of Gas Gathering and Dust Collecting Cover 107

Section 1 Classification and Working Mechanism of Gas Gathering and Dust Removing Hoods 107

I. Classification of Gas Gathering and Dust Removing Hoods 107

Second, the mechanism of gas collection and dust hood 107

Section 2 Design of Gas Gathering and Dust Collecting Hood 1 10

1. Design principle of gas gathering and dust removal cover 1 10

Second, the closed gas collection and dust removal cover 1 1

Three. Cabinet-type gas collection and dust collection hood 1 14

Four. External gas collection and dust suction hood 1 18

Verb (abbreviation of verb) Blow-and-suction gas-collecting dust cover 125

VI. Roof Gas Gathering Dust Hood 127

In the third quarter, the displacement of production equipment is 129.

I. Smoke and pollutants from fuel combustion 130.

Second, the smoke exhaust of smelting equipment is 134.

Three. Exhaust air volume of grinding and crushing equipment 136

Four. Exhaust air volume of transportation equipment 139

Five, feeding and chute exhaust air volume 144

Six, woodworking equipment exhaust 147

Seven, other equipment exhaust air volume 150

The fourth quarter dust source control without cover 15 1

I. Dust Control in Workshop 152

Second, the outdoor electrostatic dust suppression device 156

Three. Dust control in raw material storage yard 156

Four, tailings dust control 157

Chapter IV Design and Selection of Dust Collector 158

The first section dust collector working mechanism and performance 158

I. Working Mechanism and Classification of Dust Collector 158

Second, the main performance index of the dust collector is 159.

Iii. Selection point of dust collector 160

Section 2 Selection and Design of Mechanical Dust Collector 163

I. Structure and Design Points of Gravity Dust Collector 163

Second, the structure and selection of inertial dust collector

Calculation 165

The third quarter cyclone 168

I. Classification and Characteristics of Cyclone 168

Second, the cyclone dust collector selection principles and steps 17 1

III. Ordinary Cyclone 172

Four, shaped cyclone 176

V. Combined cyclone separator 180

Six, cyclone dust collector wear measures 188

The fourth quarter bag filter 19 1

I. Classification and nomenclature of bag filter 192

Second, the bag filter selection calculation 195

Three. Performance and selection of filter media 197

Four, simple bag filter design 206

Five, mechanical vibration bag filter 207

Six, back-blowing bag filter 2 10

Seven, pulse jet bag filter 229

Eight, filter cartridge dust collector 257

Nine, plastic burning plate dust collector 259

Explosion-proof design of X.262 bag filter

Section 5 Electrostatic Precipitator 265

A, the characteristics and classification of electrostatic precipitator 266

Second, the selection calculation of electrostatic precipitator 267

III. GL Tubular Electrostatic Precipitator 273

Four, GD series tube electrode electrostatic precipitator 274

Five, SHWB series electrostatic precipitator 278

6. CDPK Wide Spacing Electrostatic Precipitator 278

Seven, SZD type combined electrostatic precipitator 283

Eight, wet tube electrostatic precipitator 283

Nine, drum electrostatic precipitator 286

Ten, electrostatic precipitator power supply design 290

Section 6 Wet Dust Collector 292

A, the characteristics of wet dust collector 292

Second, the spray washing tower 293

Three, water bath dust collector 294

Four, water film dust collector 295

Verb (abbreviation of verb) foam dust collector 296

Six, horizontal cyclone water film dust collector 296

Seven, pulse dust removal device 298

Eight, granite water film dust collector 302

Nine, Venturi dust collector 305

X.SX wet dust removal device 307

Section 7 Retrofitting Design of Dust Collector 3 1 1

First, the transformation design principle 3 1 1

The second is to transform the back-blowing bag filter into a pulse bag filter.

Vacuum cleaner 3 12

Three, electrostatic precipitator into the bag filter 3 13

Fourthly, the electrostatic precipitator is transformed into electric bag composite dust removal.

Vacuum cleaner 3 14

Chapter 5 Design of Ash Handling and Unloading Device and Lubrication System 3 16

Section 1 Working principle and classification of ash conveying and unloading device 3 16

I. Working principle of ash conveying and unloading device 3 16

Two. Classification and main performance of ash conveying and unloading device 3 17

Mechanical transportation of dust in the second quarter 3 17

I. Dust removal and exhaust device 3 17

Second, the screw conveyor 323

Third, the scraper conveyor 334

Four, bucket elevator 347

Verb (abbreviation of verb) Belt conveyor 355

Six, powder loading and unloading tank car 357

The third throttle delivers dust 360.

I. Pneumatic conveying system 360

Two. 37 1

3. Pneumatic chute 374

The fourth quarter dust treatment and recovery of 377

A, dust treatment and recycling design considerations 377

Second, the method of dealing with dust 377

Three. Ash storage box 383

Section 5 Lubrication System Design 383

A, the meaning of lubrication 383

Second, the lubrication system composition and pipeline design 383

Three, the oil pump lubrication parts of oil consumption calculation and lubrication.

Select 385

IV. Calculation of Lubricant and Pressure Loss 386

The sixth chapter dust removal system design 389

The first section dust removal system design points 389

A, dust removal system composition 389

Second, the classification and characteristics of dust removal system 389

Three, dust removal system design points 392

In the second quarter dust removal pipeline materials and components 396

A, pipeline ordinary material 396

Second, the pipeline wear-resistant material 397

Three. Ordinary pipe parts 399

Four, dust removal pipeline valve 403

The third quarter dust removal system design calculation 4 14

I. Design and calculation steps of dust removal system 4 14

Second, the determination of gas velocity in the pipeline 4 14

Three, dust removal pipe diameter and gas flow

Calculation 4 15

Four. Calculation of resistance loss of pipeline 4 15

Verb (abbreviation of verb) Determination of equipment resistance 435

Six, dust removal system pressure distribution 463

Seven, the choice of dust removal system ventilator 463

Section 4 Design of Exhaust Chimney 465

A, chimney design considerations 466

Second, the chimney smoke capacity calculation 466

Three, chimney size calculation 467

Four, the choice of chimney height 468

Verb (abbreviation of verb) 469 chimney auxiliary facilities

The fifth section dust removal system safety protection design 470

I. Platforms, ladders and lighting 470

Second, the seismic reinforcement 470

Iii. Lightning protection and antistatic 47 1

Four, fire and explosion protection 472

Chapter VII High Temperature Flue Gas Cooling and Pipeline Design 476

The first section characteristics of high temperature flue gas 476

I. Characteristics of High Temperature Flue Gas 476

Second, the high temperature flue gas dew point 479

In the second quarter high temperature flue gas cooling 480

I. Classification and characteristics of cooling methods 480

Second, the suction direct cooling 482

Three, spray direct cooling 484

Four, indirect cooler heat transfer calculation 493

Verb (abbreviation of verb) indirect air cooling 494

Six, indirect water cooling 503

In the third quarter, high temperature flue gas pipeline expansion compensation 506

I. Calculation of Pipeline Expansion and Elongation 506

Second, the high temperature pipeline expansion compensation 506

3. Flexible material compensator 5 10

Four. Waveform compensator 5 14

Verb (abbreviation of verb) roller compensator 5 17

Matters needing attention in the selection of intransitive verb compensator 5 19

Section IV Configuration of High-temperature Flue Gas Pipe Support and

Calculate 5 19

I. Precautions for Pipe Support Layout 5 19

Second, the pipeline support thrust calculation 52 1

Three. Calculation of pipeline span 522

Four, the pipeline torsion calculation 523

Verb (abbreviation of verb) pipe support 526

Chapter VIII Fan 528

Section 1 Classification and Model 528 of Ventilator

I. Classification and Naming of Ventilators 528

Second, the ventilator model and specification 528

Three, the fan drive mode and tuyere position 530

The main performance parameters of the ventilator in the second quarter are 53 1

I. Main performance parameters 53 1

Second, the fan characteristic curve 534

In the third quarter commonly used dust removal ventilator 537

A, dust commonly used ventilator 538

Two or four? Model 72 centrifugal fan 538

Third, G4? 73、Y4? Model 73 Ventilation and Induced Draft Fan 543

Four, nine? Type19,9? Type 26 ventilator 547

Section 4 Selection of Ventilator and Design of Room Layout 565

A, fan selection principle 565

Second, the fan selection calculation and matters needing attention 566

Third, the reasonable arrangement of the inlet and outlet air duct of the ventilator 567

Four, the computer room layout design 569

Section 5 Motor 57 1

A, motor classification and model 57 1

Second, the motor shell protection level 572

Three-phase asynchronous motor technical parameters and

Select 574

Section 6 Fan Work in Dust Removal System 580

A, the work of the ventilator in the dust removal system 580

Second, the joint work of ventilator 58 1

Three, the adjustment of the fan damper 583

Four, the hydraulic coupler 585

Verb (abbreviation of verb) regulates frequency converter 589

Six, electromagnetic speed regulating motor 598

Seven. Calculation of V-belt drive 60 1

VIII. Fan Regulating Valve Remote Actuator 604

Chapter 9 Paint and insulation design of dust removal equipment 606

The first section paint derusting 606

A, derusting grade division 606

Second, the main method of derusting 607

Third, the determination of derusting grade 609

In the second quarter painting design 609

I. Matters needing attention in coating design 6 10

Second, the characteristics and selection of common coatings 6 10

Iii. Key points of painting design and engineering examples 6 13

Four, painting construction method and morbid prevention 6 15

Verb (abbreviation of verb) External anticorrosion design of buried pipeline 19

Intransitive verb Chimney 62 1 Anti-corrosion Design

In the third quarter, thermal insulation material performance 622

I. Principles of insulation setting 622

Second, the types and properties of thermal insulation materials 622

Third, the choice of thermal insulation materials and auxiliary materials 627

Four, the choice of protective layer material 629

The fourth quarter insulation design and thermal calculation 629

A, the design and calculation of insulation layer thickness 629

Second, the design and selection of thermal insulation structure 639

Three, the insulation layer and auxiliary material dosage calculation 64 1

IV. Insulation Structure 642

The fifth section dust removal engineering heat tracing design 645

I. Key points of heat tracing design 645

Second, the steam tracing design 646

Third, hot water tracing design 649

Four, electric heat tracing design 649

Chapter 10 Noise elimination and vibration reduction design of dust removal engineering 653

Section 1 Sound Absorbing Materials and Structures 653

I. Noise assessment and measurement 653

Second, the basic operation of the noise level 655

Three, commonly used sound absorption materials 657

Four, commonly used sound absorption structure 660

In the second quarter, the design and selection of muffler device 663

A, the type of muffler 663

Second, the design of muffler 664

Three, commonly used fan muffler and its selection 669

Four, the design of the sound insulation cover 673

Verb (abbreviation of verb) 687 Design of sound insulation room

Section 3 Vibration Reduction Design 689

A, vibration reduction design considerations 689

Second, the vibration reduction design scheme 689

Third, the fan vibration isolation design 690

IV. Pipeline Vibration Isolation Design 69 1

Section IV Vibration Damping Assembly 694

I. Types and Selection Points of Shock Absorbers 694

Second, the damping spring damper 695

Three. Rubber isolator 70 1

Chapter 11 Automatic control design of dust removal system 709

The first section of dust removal system automatic control composition 709

A, dust removal system automatic control characteristics 709

Second, the automatic control system composition 709

Common instruments in dust removal engineering in the second quarter 7 10

I. Temperature Instrument 7 10

Second, the pressure instrument 7 18

Third, the dust level gauge 726

Four, differential pressure transmitter 73 1

Section III Programmable Controller 734

A, the basic structure of the programmable controller 734

Second, the main functions and characteristics of the programmable controller 735

Three, programmable controller selection 737

The fourth quarter dust removal system automatic control design 740

A, dust removal system automatic control design considerations 740

Second, the automatic control of pulse bag dust removal system 740

Three, the electric dust removal system automatic control 745

Chapter 12 Test and adjustment of dust removal system 748

The first section dust removal system test 748

I. Test items and conditions 748

Second, the selection of sampling position and the determination of test points 749

Third, the gas parameter test 752

Four. Performance test of 763 gas gathering and dust removal hood

Verb (abbreviation of verb) 765 Performance test of dust collector

Six, fan performance test 774

Seven. Measurement of vibration and noise 778

Commissioning and acceptance of dust removal project in the second quarter 78 1

A, dust removal engineering debugging preparation 78 1

Second, the debugging adjustment test 783

Third, the project acceptance 786

In the third quarter, the dust removal system air volume adjustment 788

A, air volume adjustment preparation 788

Second, the basic principle of air volume regulation of dust removal system 789

Three. Test content and method 789

Four, air volume adjustment matters needing attention 790

Reference 792