Workshop site management system
1 purpose
It is of great significance to standardize the arrangement of employees on the production site, realize balanced, safe and civilized production, improve professional quality, improve economic benefits and achieve high quality, high efficiency and low consumption.
2 scope
Production workshop of Jindun pressure vessel production department.
3 content
3. 1 quality management
3. 1. 1 Each workshop shall strictly implement the provisions of the procedure documents, perform their respective duties and coordinate their work.
3. 1.2 strictly control the key processes according to the provisions of the program documents, find out the causes of abnormal situations in time and eliminate them, so that the quality is always in a stable and controlled state.
3. 1.3 Seriously implement the "three inspections" system (self-inspection, mutual inspection and patrol inspection). Operators should conduct self-inspection on their own products. Only after passing the inspection can we enter the next process, and the next process will inspect the products of the previous process. Unqualified products have the right to reject. If a quality accident is found, the responsible person will not be spared, the cause of the accident will not be ruled out, and preventive measures will not be formulated.
3. 1.4 The workshop should be responsible for the quality of the products produced, so that unqualified materials will not be put into production and unqualified semi-finished products will not flow into the next working procedure.
3. 1.5 Strictly divide the "three areas" (to be treated, waste products and circulation areas) to ensure obvious identification, accurate quantity and timely treatment.
3.2 Process management
3.2. 1 Strictly implement the process regulations.
3.2.2 Conduct job skills training for new workers and job changers. Only by passing the exam and having the guidance of a master can you take up your post. The production technology department will check the implementation of process discipline from time to time.
3.2.3 Carry out production in strict accordance with standards, processes and drawings, strictly abide by and seriously implement the process parameters and technical requirements specified in drawings and process documents, conduct inspection as required and make records.
3.2.4 Raw materials, semi-finished products and accessories should be self-inspected after entering the workshop, and they can be put into production only if they meet the standards or have concession acceptance procedures, otherwise they may not be put into production.
3.2.5 Strictly implement standards, drawings and product process requirements. If it is necessary to modify or change, an application should be made, and it can be used for production only after inspection and appraisal and approval by the technical department.
3.2.6 Rationalization suggestions, technical improvement and application of new materials must be tested, appraised and approved before they can be compiled into relevant technical documents for production.
3.2.7 The new tooling should be inspected and tested, and it can be put into production only after the first piece is qualified.
3.2.8 The production department shall establish the account of molds and tooling, handle the procedures of receiving, maintaining and scrapping according to regulations, and make records.
3.2.9 Reasonable use of equipment, measuring tools and console appliances, and maintenance of accurate and good technical conditions.
3.3 Fixed location management
3.3. 1 should be placed in a fixed position, and the workpieces should be placed according to regions and categories, and the workstation appliances should be used reasonably.
3.3.2 Regular inspection, handover and cleaning.
3.3.3 Ensure that the items are consistent, and the circulation card is consistent with the product quantity.
3.3.4 Strengthen the management of nonconforming products, make records, clearly identify them and handle them in time.
3.3.5 Nothing shall be placed in the safe passage.
3.3.6 Fire fighting equipment shall be placed in a fixed place and shall not be used for other purposes at will to keep the site clean and hygienic.
3.4 Equipment management
3.4. 1 Workshop equipment shall be managed by special personnel.
3.4.2 Strictly implement the company's equipment use, maintenance, maintenance and management system, earnestly implement the equipment maintenance system, and strictly abide by the operating procedures.
3.4.3 Implement the "three-step method" of equipment management, and insist on daily cleaning, weekly maintenance and monthly maintenance. After going to work every day, check whether the operation and control system, safety device and lubricating oil path of the equipment are unblocked, whether the oil path and oil pressure level are up to standard, and whether the oil quality is qualified. Only after passing the inspection according to the lubrication chart can the official work be started.
3.4.4 Equipment spot check records and operation records shall be complete, consistent with account cards, timely, accurate and neat.
3.4.5 The certificate of certification of key equipment should be used for post operation, so that the certificate and machine are consistent.
3.4.6 Strictly implement the equipment accident reporting system, and report general accidents to the production supervisor or company leader within 3 days, and major accidents within 24 hours.
3.4.7 Adhere to the eight-character requirements of neatness, cleanliness, safety and lubrication, and achieve "three good", "four meetings" and "five disciplines".
Three good: manage, use and maintain well.
Four skills: know how to use, maintain, check and eliminate common faults.
Five disciplines: observe the safety operation rules, always keep the equipment clean and tidy, refuel according to the regulations, and abide by the handover system; Take care of tools and accessories, and don't lose them; Stop the car immediately when the fault is found, and notify the maintenance personnel to check and deal with it.
3.4.8 In case of abnormal noise, temperature and pressure during equipment operation, it shall be handled and reported in time; Be diligent in inspection, adjustment and maintenance.
3.4.9 Operators should stop when leaving their posts, and it is forbidden to idle the equipment.
3.4. 10 Keep the equipment clean, and it is forbidden to run, drip or leak.
3.4. 1 1 The equipment shall keep the operation control system and complete and reliable safety devices.
3.5 Tool management
3.5. 1 the card is in conformity with the object, and the tools used by individuals for a long time should be in conformity with the object, and compensation should be made if they are lost. When using the measuring tool, handle it with care, don't beat the blade and tools, and don't disassemble the tooling and mold.
3.5.2 All kinds of tools, measuring tools and cutting tools shall be used in accordance with regulations, and it is forbidden to use them illegally or use them for other purposes.
3.5.3 Keep and use precise and expensive tools and measuring tools in strict accordance with regulations.
3.5.4 Knocking, touching, scraping, corrosion and compression deformation are strictly prohibited.
3.5.5 Unqualified or damaged tools, measuring tools and cutters shall not be used in the workshop.
3.6 Measurement management
3.6. 1 Users should make efforts to make the measurement complete, accurate, clean and timely submitted for inspection.
Measuring tools must be kept in good condition and spare parts are not lost. In case of the above situation, it must be sent to the technical quality department for inspection, repair and appraisal in time.
It is forbidden to use expired or unqualified measuring tools. Use it correctly, handle it carefully, and don't collide. Wipe it clean after use. When they are not used for a long time, oil them and place them correctly.
All measuring instruments in use must be submitted for inspection consciously and timely according to the validity period filled in by the certificate of approval or the notice of the technical department.
3.6.2 All self-made or newly purchased measuring instruments shall be sent to the testing center of Technical Quality Department for inspection, and the warehousing and outbound procedures shall be handled after passing the inspection.
3.6.3 It is forbidden to use high-precision measuring tools to measure rough workpieces, not to use them for other purposes, and not to use measuring tools of illegal measuring units. Documents, reports, records, etc. Non-units of measurement shall not be used.
3.6.4 All measuring instruments that need to be scrapped shall apply to the Technical Department.
3.6.5 Each unit should be equipped with measuring instruments reasonably according to the needs.
3.6.6 Those who do not use measuring instruments according to regulations or cause damage or loss shall be criticized and educated or fined according to the circumstances.
3.7 Energy management
3.7. 1 Actively perform energy-saving duties, and carefully examine them.
3.7.2 Conduct statistical accounting of energy consumption.
3.7.3 Earnestly implement the energy consumption quota issued by the company.
3.7.4 Check the operation of energy-consuming equipment at any time to prevent running, running, dripping and leakage, put an end to the phenomenon of long running water, strictly control the preheating time of equipment and prevent idle operation.
3.7.5 Energy-consuming equipment, facilities and appliances shall not be connected without permission.
3.8 Labor discipline
3.8. 1 The workshop can formulate detailed management rules according to the company system, which will be implemented after being approved by the competent leader.
3.8.2 The rewards and punishments in the workshop are clear, the accounts are complete, and the distribution is open and fair.
3.8.3 Strict on-site management is required to achieve excellent production tasks, technical quality, management, labor discipline and ideological work.
3.8.4 Self-examination and self-correction of internal process, discipline and product quality are often carried out irregularly.
3.8.5 Actively participate in technical training, vigorously carry out on-the-job training, and strive to meet the requirements of job skills.
3.8.6 Fill in all records, control forms and account books carefully, so as to be timely, accurate, clear, complete and standardized.
3.9 civilized production
3.9. 1 The workshop should be clean and tidy, with elegant charts, reasonable design, timely, accurate and clear filling, complete original records and account books, and filled in as required.
3.9.2 Production records shall be accurately filled in, including production team, product specifications, production quantity, qualified quantity, scrapped quantity, team members, etc.
3.9.3 5~ 10 minutes before coming off work, clean the ground, maintain the equipment and standardize the placement of articles.
3.9.4 Workshop floor should be free of water, oil and dust.
3.9.5 The pipelines in the workshop should be set reasonably and installed neatly, and it is forbidden to run, run, drip or leak.
3.9.6 The cover plate of the workshop trench is in good condition, and there is no sundries in the trench. Clean it up in time, and it is forbidden to block it.
3.9.7 All kinds of workstation appliances, equipment accessories, work tables, tool boxes, product racks, etc. in the workshop shall be designated and kept clean and orderly.
3.9.8 The workshop should have proper lighting, and it is forbidden to have ever-burning lamps, running water and long fans.
3.9.9 Adhere to the on-site management of civilized production, civilized operation and civilized operation, thoroughly deal with knock-offs, scratches, rust and other phenomena, and do not leave the equipment after work every day, the workpieces are not put away as required, the tools are not counted and put away, the relevant records are not filled in, and the work site is not cleaned.
3. 10 safety in production
3. 10. 1 Strictly implement various safety operation procedures.
3. 10.2 Conduct safety activities regularly, hold weekly meetings, and make serious rectification from time to time to eliminate hidden dangers.
3. 10.3 implement "safety first, prevention first".
3. 10.4 Wear labor protection articles according to regulations, and earnestly implement safety production.
3. 10.5 Special type of work shall be operated with special operation certificate.
3. 10.6 Apprentices and other students are instructed by the master and may not operate independently.
3. 10.7 Even if the production and inspection records are filled in, after work, you should carefully check, clean up the site, close the doors and windows, and strictly manage important materials to avoid loss.
3. 10.8 Non-local personnel shall not operate the equipment.
3. 10.9 key equipment (such as numerical control center) should be managed by special personnel to keep it clean and undamaged.
3. 10. 10 fire-fighting equipment should be sensitive and reliable, regularly check and replace (equipment, drugs), and indicate the expiration date.
3. 10. 1 1 Strengthen the accident management, insist on major near misses, handle the report in time with original accident records, and make the report accurate and timely.
3. 10. 12 accident shall be reported in time according to relevant regulations and procedures.
4 rewards and punishments
4. 1 The production department shall inspect the production site irregularly at least twice a week, and score and evaluate it according to the above requirements.
4.2 The production department goes to and from work every day, inspects the production site, evaluates and compares according to the above requirements, and publicizes it throughout the factory. The comprehensive score of the whole month exceeded 90 points, and the top three were awarded 100 yuan, 80 yuan and 50 yuan respectively. If you win the prize for three consecutive months, the bonus will be doubled.
4.3 If the score for the whole month is less than 60 points, the part below 60 points will be punished according to 2 yuan/point and notified.
4.4 Workshop site management rewards and punishments shall be distributed uniformly with the end of the month.
Implementation: These Provisions shall be implemented as of the date of promulgation.