At present, he holds valid qualification certificates required for engaging in relevant equipment manufacturing supervision business:
Held by Nanjing Sanfang Chemical Equipment Supervision Co., Ltd.
1), business license of enterprise as a legal person
2) Organization code certificate
3), equipment supervision unit qualification certificate (including equipment supervision professional scope, qualification grade 3 a)
4) Quality management system certificate
5) certificate of environmental management system
6) Occupational Health and Safety Management System Certificate
Organized by Chemical Equipment Quality Supervision and Inspection Center.
1), institution legal person certificate
2) Organization code certificate
3), special equipment inspection and testing institutions accreditation certificate
4) Accreditation Certificate of Product Quality Supervision and Inspection Center of Petroleum and Chemical Industry
5), measurement certification certificate
6) Laboratory accreditation certificate
7), "inspection agency accreditation certificate"
8) Quality management system certificate
9) Certificate of environmental management system
10), occupational health and safety management system certificate.
2. Organizational and technical strength
The company (center) has a complete quality assurance system, a complete supervision quality assurance system and an administrative management system. In June 2000, 5438+ 10 passed the national laboratory certification and acceptance, and in 2005, it passed the first-class qualification of equipment supervision, with strong supervision technology, involving all supervision fields of chemical and petrochemical equipment.
1) The company (center) has a manufacturing supervision department, which is responsible for the whole process of manufacturing various equipment entrusted by users.
2) The company (center) has an inspection department, which is engaged in the regular inspection and testing of in-use equipment entrusted by users.
3) The company (center) has a project management department to implement project management for major projects.
4) The company (center) has a technical quality department, which is fully responsible for the technical quality work of manufacturing supervision and regular inspection.
5) The company (center) has a comprehensive office, which is responsible for the company's administration, taxation, planning, dispatching, statistics, books, archives, finance and logistics support.
6) The company (center) has strict confidentiality system and file management system, which absolutely guarantees that the patented technology and key technology of customers will not be leaked to irrelevant parties.
7) The company (center) has 165 registered full-time supervisors/inspectors, 95% of whom have college education or above. Supervisors/inspectors have rich experience in on-site supervision/inspection.
8) There are 45 certified personnel in the company (center) (107 person-times), including 20 inspectors who have obtained the qualification of special equipment inspector/inspector for boiler, pressure vessel and pressure pipeline issued by the State Administration of Boiler and Pressure Vessel Safety, 2 national third-class nondestructive testing inspectors, 20 national second-class nondestructive testing inspectors and 30 national registered equipment supervisors.
9) The supervision/inspection work undertaken by the company (center) relies on the technical equipment and scientific strength of Tianhua Chemical Machinery and Automation Research and Design Institute, and its specialties may include quality management and quality assurance, materials, welding, physical and chemical inspection, nondestructive testing, machining, metallography, heat treatment, engineering construction, failure analysis, instrument electricity and other fields.
3, the main performance experience
● 1982 supervised the manufacture of the first domestic Ф 2800 urea synthesis tower, and in the same year supervised the manufacture of three other large-scale high-pressure urea heat exchangers: carbon dioxide stripper, high-pressure condenser and high-pressure scrubber, which made important contributions to the complete localization of 520,000 tons/year and 480,000 tons/year large-scale urea equipment.
● 1987 supervised the construction of the first domestic Ф 3600× 30000 steam calciner, and successively supervised the construction of as many as 12 Ф 3200 ~ Ф 3600 steam calciners, which ensured the long-term operation quality of domestic equipment in large alkali plants.
● 1988 Start the inspection and quality evaluation of chemical and petrochemical equipment in use to provide enterprises with all-round technical services.
● Since 1989, it has been engaged in the supervision of hot-wall hydrogenation reactor, which is one of the earliest units in China. So far, it has supervised 25 hot-wall hydrogenation reactors with specifications ranging from Ф1600 to Ф 4200.
● 199 1 year completed the supervision of export steam turbines, and 1996 completed the supervision of the largest centrifuge in China, taking an important step in the supervision of power equipment.
● 1994 completed the construction inspection and supervision of domestic large-scale sulfuric acid plant and phosphoramide plant for the first time, and the start-up was successful.
Since 1982, it has been engaged in the research and supervision of manufacturing defects of industrial furnaces (tubes in convection section and radiation section), and is the earliest unit engaged in supervision in this field in China.
● 1998, 3Cr- 1Mo- 1/4V steel forging welded hot wall hydrogenation reactors were successfully produced for the first time in China, and the equipment has been put into use in Karamay Petrochemical Company for more than 7 years.
● Since 1999, I have participated in the supervision of the manufacturing of power equipment such as steam turbines, compressors and axial fans in the oil refining and ethylene reconstruction and expansion projects of China Petrochemical Group, which is the largest unit undertaking supervision work in this field in China at present.
●2006 54 38+0-2002, the main equipment of China Petrochemical Group's 700,000-ton/year ethylene reconstruction and expansion project and Yangzi Petrochemical's 600,000-ton/year ethylene reconstruction and expansion project, such as steam turbine, compressor, cracking furnace tube and cold box, ensured one-time success and qualified equipment manufacturing quality.
● During 2003-2004, the supervision of two forge-welded hot-wall hydrogenation reactors and eight sets of power equipment for the 65,438+200,000 tons/year hydrocracking project of Daqing Petrochemical Company was completed; Completed the supervision of two hot-wall hydrogenation reactors in the 300,000-ton/a lubricating oil hydrogenation unit of Gao Qiao Petrochemical Company; Completed the supervision of 20 sets of polyester (5 reactors each) entrusted by China Textile Academy; Completed the supervision of Jincheng Dahua, Luhua Hengsheng, etc. 1 1 high pressure urea plant and methanol low temperature plant; And undertook the supervision of Hubei Shuanghuan/Liu Hua/Yueyang/Zhijiang/Anqing dry pulverized coal gasifier and fly ash filter.
● Since 2005, it has undertaken the supervision of key equipment of several coal liquefaction projects in Yu Long, Dalian Dahua, Tianan, Yima Tian Xiang, Zhanyi, China Shenhua, Datang International and Inner Mongolia. , undertook the supervision of several urea plants in Yihua, Hubei, and long-term unit supervision of several hydrogenation plants in Urumqi Petrochemical, Zhenhai Petrochemical, Jinling Petrochemical and Maoming Petrochemical. .
● Yangzi Petrochemical Company successfully supervised the manufacture of 4 10t/h combustion boiler 200 1. Up to now, there are 17 CFB boilers and 3 steam turbines/generators.
● In 2006, two sets of 45,000 nm3o2/h air separation plants, three sets of 58,000 nm3o2/h air separation plants, three sets of 40,000 nm3o2/h air separation plants and four sets of 60,000 nm3o2/h air separation plants have been built.
● In 2005, he began to go abroad and went to LT factory in India to supervise the manufacture of two shell gasifiers and T-star reactors entrusted by Shenhua, three shell gasifiers entrusted by Datang International, two polypropylene reactors in the reconnection project and shell gasifiers manufactured by BPE Tianjinjian Alkali Factory in Spain.
4, equipment manufacturing quality supervision procedures
1) Sign a third-party equipment manufacturing quality supervision contract with the user;
2) Participate in the manufacturing/manufacturing supervision technical coordination meeting organized by users or manufacturing units;
3) The user shall provide the final version of the construction drawing, manufacturing/supervision technical conditions and other documents;
4) The manufacturing unit shall provide relevant manufacturing process documents (materials acceptance, heat treatment, welding, assembly, nondestructive testing and other processes); And provide equipment manufacturing progress and equipment manufacturing quality inspection plan;
5) According to the construction drawings/manufacturing technical conditions/manufacturing process requirements, etc. , prepare the detailed rules for the implementation of equipment supervision;
6) The Detailed Rules for the Implementation of Equipment Manufacturing Supervision will include: raw material inspection, blanking/assembly inspection, welding inspection, size/appearance inspection, heat treatment inspection, nondestructive inspection, pressure test, packaging ex-factory inspection, ex-factory document review and other items;
7) According to the equipment manufacturing progress, send qualified manufacturing supervisors to the factory to implement the whole process of equipment manufacturing supervision;
8) Report the equipment manufacturing progress and manufacturing quality supervision to Party A in writing once a week;
9) In case of major problems, report to the business/technical director of the company in time within 8 hours and notify Party A;
10) The user can contact the site supervisor directly through QSCCE at any time to understand the site situation;
1 1) After the equipment is manufactured, write a "manufacturing supervision report" and provide it to the user.
Step 5 promise
1) Our company (center) guarantees that the supervision work carried out can comprehensively and objectively reflect the true quality of the equipment, and the supervision results and reports issued are scientific, notarized and authoritative. Ensure that the quality of the inspected equipment meets the requirements of relevant specifications, procedures, standards and drawings, and ensure that users get high-quality products.
2) The supervision work of the company (center) can follow various specifications or standards, such as GB, ASME, BS, AD, JIS, API…… ... ...
3) The company (center) emphasizes and attaches importance to the special requirements put forward by users for the inspected equipment, that is, to meet the requirements of the process production characteristics of petrochemical equipment.
4) In order to ensure the product quality to the maximum extent, the company (center) arranges experienced supervisors to supervise the equipment according to the important and complicated working procedures. And make technical preparations, be familiar with standards and technological requirements, and prepare detailed rules for supervision implementation.
5) The company (center) always keeps in touch with users, reports the quality and treatment results in written form of 1 time/week, and can timely reflect the actual progress of manufacturing according to users' requirements. Issue a supervision report on the final supervision results of the factory supervision equipment.
6) If major quality problems are found, and the manufacturer is unwilling to take improvement measures until it is completely reworked, the company (center) has the responsibility to take actions together with the users to reject the products.
7) The company (center) shall bear the corresponding economic responsibility for the irreparable quality problems caused by missed inspection or wrong inspection, and accept the corresponding complaints according to the relevant national laws and regulations.
6, quality assurance measures:
1) The company (center) must send a manufacturing supervisor with rich experience in manufacturing supervision of similar equipment to the factory. Supervisors must be familiar with the relevant national standards and specifications of equipment and the manufacturing technology of equipment.
2) Review whether the manufacturing process of the factory meets the requirements of national standards, drawings and technical conditions.
3) According to the contents stipulated in the detailed rules for the implementation of manufacturing supervision, check whether the performance indexes such as raw materials of main pressure components, product test plates, welding process inspection, weld nondestructive testing, overall dimensions and appearance of equipment, and pressure test meet the requirements of drawings and technical conditions.
4) The manufacturing supervisor shall supervise the whole process of equipment from feeding to delivery. Supervisors at the hold-up points and key witness points must be present all day.
5) When the manufacturing supervisors find that the technical indicators are not in conformity, they will immediately feed back to the factory quality department, urge the manufacturers to rectify, and immediately issue a major problem declaration form for major quality problems to inform the company, manufacturers and users. Ensure that the quality of the inspected products fully meets the requirements of the drawings.
6) Supervisors should strengthen the inspection and control of key working procedures prone to quality problems, so as to nip in the bud and eliminate quality problems before they happen.
7) During the equipment manufacturing supervision, report the quality and progress to the owner once a week, and put forward suggestions for handling quality problems.
8) The quality supervision personnel of the company (center) go to the site from time to time to supervise and inspect the work quality of the supervision personnel and assist the supervision personnel to deal with the problems on site.
9) After the supervision, submit the supervision report to the owner in time.
7, the company supervision division work procedures
1) The supervision procedure must be carried out in strict accordance with the Company's Equipment Inspection Work Instruction and the Company's Quality Assurance Manual;
2) The inspection method and acceptance index must strictly implement the provisions of the Detailed Rules for the Implementation of Manufacturing Supervision on the inspected equipment;
3) Inspection must be carried out at the manufacturing site every day, and the key working procedures must be supervised by the side (stop point);
4) Stop points or key witness points must be supervised 24 hours a day;
5) The manufacturing progress and quality of the inspected equipment must be reported to the owner in written form according to the requirements of the project supervision contract;
6) Make supervision records according to the Company's Records Management Procedure;
7) Abide by national laws, regulations, rules and local laws and administrative regulations;
8) Adhere to the principles of independence, objectivity and impartiality in handling supervision matters;
9) Be responsible for customers, safeguard their interests and adhere to the concept of customer first;
10) shall not go beyond the content and authorization scope of the supervision entrustment contract without authorization;
1 1) shall not engage in activities that hinder an objective and fair position;
12) Do not abuse power for personal gain or engage in malpractices for personal gain;
13) shall not disclose or improperly use the business secrets of the client and related parties.
8. Facilities and main instruments and equipment
The company (center) has a fixed office building with independent property rights, with an area of about 1700 square meters and books, materials and files close to 100 square meters; More than 70 portable inspection and testing instruments; Provide digital cameras, laptops and other equipment for field personnel in the factory.
The main inspection and test equipment are:
KSD multichannel digital ultrasonic flaw detector
Intelligent all-digital eight-frequency far-field eddy current detector
Ferrite tester
Portable spectrometer
Ultra-high temperature microscope
scanning electron microscope
Film thickness gauge
Industrial video endoscope