Introduction: Driving a forklift is a demanding occupation because of its high risk. Below, I sorted out the matters needing attention about the safe operation of forklift.
(1) Preparation before departure
1. Forklift drivers must be trained by the company and approved by the company before driving. Unauthorized operation is strictly prohibited.
2. It is forbidden to drink and drive, and it is forbidden to eat, chat, talk on the cell phone or talk on the intercom while driving.
3. Before starting the vehicle, check the battery circuit, operation, braking performance, front fork, tire and appearance, and add fuel, lubricating oil and cooling water to keep it in good condition.
4. Check the starting, running and braking performance.
5. Check whether the lighting and sound signals are complete and effective.
6. Check whether the pressure and temperature during the operation of the forklift are normal.
7. After the forklift moves, check the external leakage and replace the seal in time.
8. In addition to the above contents, the battery car should also check the circuit of the battery car according to the relevant inspection contents of the battery car.
9. When there is a mechanical problem, you can't repair it yourself. Shut down the forklift and notify the mechanic.
(2) Start.
1. When starting, check whether there are people and obstacles around, and then honk the horn to start.
2. When the forklift truck starts loading, the driver should first confirm that the loaded goods are stable and reliable. Start slowly and slowly.
3. For vehicles with pneumatic braking, the reading of the brake barometer must reach the specified value before starting.
(3) Driving
1. When driving, the height between the bottom of the fork and the ground should be kept at 200? 300mm, the gantry must be backward.
Don't lift the forklift too high when driving. When entering or leaving the job site or driving, pay attention to the barrier-free scraping above. When carrying goods, if the fork rises too high, it will increase the overall gravity center height of the forklift and affect the stability of the forklift.
3. After unloading, drop the fork to the normal driving position before driving.
4. When turning, if there are pedestrians or vehicles nearby, signal that it is forbidden to turn sharply at high speed. A sharp turn at high speed will cause the vehicle to lose its lateral stability and turn over.
5. When the diesel forklift goes downhill, it is forbidden to stall and slide.
6. When the goods are moving, it is forbidden to brake suddenly unless there are special circumstances.
7. The load speed exceeds 7? And when going up and down at a speed higher than the first gear, the brakes shall not be used unless there are special circumstances.
8. Forklift trucks must follow the traffic rules in the factory and keep a safe distance from the vehicles in front.
9. When the forklift is running, the load must be at the lowest position that does not hinder the running, and the gantry should be tilted back appropriately, and the load shall not be increased except when stacking or loading. Carry a lot of
10. When something blocks the driver's sight, the forklift should reverse.
1 1. The forklift is controlled by the rear wheel, so you must always pay attention to the swing behind the car to avoid the phenomenon that novices often turn too fast when driving.
12. It is forbidden to turn on the ramp and drive across the lame road.
13. When the forklift is running, no one is allowed to get on or off, and no one is allowed to stand on the forklift. When forklift assistants really need to work, they should be equipped with a special hanging basket for forklift trucks, and the forks should be inserted into the special fixing grooves below the hanging basket.
14. Go uphill and downhill empty? If you drive over a slope, you need to go uphill backwards, and the fork will go downhill. So the center of gravity will fall on the front wheel.
15. Going uphill and downhill when loading? If you drive with goods on a slope, you need a fork to drive uphill forward and downhill backward. In this way, the center of gravity will also fall on the front wheel, and it is not allowed to turn around on the slope under any circumstances.
16. Forklift trucks are not allowed to overtake in principle, but if they want to overtake, they should slow down and honk their horns, and pay attention to observation to prevent the vehicle from suddenly starting or someone jumping off the vehicle.
17. Pay attention to whether there are obstacles in the air when entering or leaving the job site or on the way. In non-emergency situations, you can't turn sharply or brake suddenly;
(4) Loading and unloading
1. When loading goods with forks, the weight of the goods should be shared equally between the two forks, and one side of the goods should be stuck on the shelf. Small items should be put into the collection box (board) to prevent falling. The goods carried by the forklift shall not obstruct the driver's sight. If it obstructs the driver's vision, you should back up and drive slowly. If you encounter a slope, you shouldn't reverse the car. The other person will direct the fork to move forward. Overloading and unbalanced driving are strictly prohibited.
2. It is forbidden to rough loading and unloading, spinning in circles.
3. The operation speed should be slow, and it is forbidden to load the goods with impact force. When the fork approaches or takes back the goods, the speed should be slow and steady. Be careful that the wheels do not crush the goods, skids (pallets) and forks, and do not scratch the goods support personnel.
4. When the forklift is lifting or driving, it is forbidden for anyone to stand on the fork to take things or play a balancing role. When forklift forks are lifted, no one is allowed within the radius of information forks 1 m.
5. Before loading the goods on the container truck, you should first observe whether the container truck is close to the delivery platform, whether the wheels of the truck are padded with triangular wood, whether there are people in the car, estimate the load-bearing capacity of the truck and the inclination of the truck and the springboard, and then load and unload it after confirming safety.
6. It is forbidden to fork goods at high speed, and it is forbidden to hit hard objects with fork heads.
7. Single fork operation is strictly prohibited.
8. Forks are not allowed to overturn pallets and unload goods by braking inertia.
9. Long-distance lifting of goods is not allowed.
10. Forklift trucks are not allowed to tow other vehicles. If forklift traction is really necessary, it must be approved by the workshop director.
1 1. Forks are not allowed to lead people to work. After the fork is raised, it is forbidden to stand under the fork for maintenance.
12. It is forbidden to hang the goods in the air after parking. After unloading, lower the fork to the normal driving position before driving.
(5) Stop the car
1. Try to avoid stopping on the slope. If it is unavoidable, plug the wheels with other reliable objects, tighten the handbrake and turn off the engine. When parking, lower the fork to the lowest position, then brake and cut off the circuit. Parking is not allowed when the longitudinal slope is greater than 5? On the way.
2. Forklift trucks can't stop beside emergency passages, entrances and exits, and fire control facilities.
3. When the forklift is not used temporarily, turn off the power supply and pull down the brake.
(6) charging
1. When using the charger, please select the charger that matches the forklift and handle it with care.
2. After charging, turn off the power first, then pull out the plug of the charger and hang up the charger. It is forbidden to put it on the ground at will.
(seven) maintenance, maintenance
1. If the forklift truck is found to be abnormal, it should be stopped immediately for inspection.
2. It is strictly prohibited to repair and disassemble parts when the forklift is started. I can't repair the forklift, and I can't disassemble the parts myself.
3. Carry out maintenance in strict accordance with the company's forklift maintenance and repair procedures.
(8) Injury
Main hazard types
1. Overturning: caused by unstable foundation, working beyond the working capacity of the machine, encountering obstacles during operation, etc.
2. Overload: exceeding the working load, exceeding the running radius, etc.
3. Collision: collision with vehicles such as buildings, pipelines and regulations;
4. Load loss: If the equipment is not suitable, the load will fall from the forklift.
5. Explosive combustion: short circuit of wires, rupture of oil pipes, and hydrogen generated during battery charging may all lead to explosive combustion. When transporting combustible gas, the vehicle itself may also become a fire source.
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