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Concise mechanical manual catalogue
1 math

1. 1 data table

Square root, circular area

Sine and cosine trigonometric function values

Tangent and cotangent trigonometric function values

1.2 trigonometric function

Trigonometric function of right triangle

Trigonometric Function, Angle and Proportional Theorem of Parallel Lines of Oblique Triangle

1.3 basis

Use of brackets, powers and roots

Equation type, conversion rule

Power sum unit factor 10, interest calculation

Percentage calculation

1.4 symbol, unit

Formula symbol, mathematical symbol

International system of units of quantity and measurement

1.5 length

Right triangle calculation

Equal length, arc length, combined length

Effective length, spring steel wire length, blank length

1.6 area

Quadrilateral and triangular

Triangle, polygon, circle

Sector, bow, ring

1.7 volume and surface area

Cubes, cuboids, cylinders, hollow cylinders, pyramids

Prism, cone, frustum, sphere, spherical cap

1.8 quality

Calculation of volume and mass of components

1.9 centroid

Centroids of lines and faces

2 physics

2. 1 movement

Uniform and uniform acceleration motion

Machine tool speed

2.2 force

Type of force

Torque, lever, centrifugal force

2.3 Work, Power and Efficiency

Work and energy

simple machine

Power and efficiency

2.4 friction

Friction type and friction coefficient

2.5 liquid and gas pressure

Pressure type

2.6 material strength

Load situation, load type, material characteristics, stress limit

Mechanical strength performance, allowable stress and safety factor

Tensile stress, compressive stress, surface pressure

Shear and warping stress

Bending and torsion stress

Strength shape coefficient

Area Moment of Inertia and Polar Section Modulus

Comparison of various cross-sectional shapes

2.7 thermodynamics

Influence of temperature change

Heat of melting, evaporation and combustion

2.8 electric power

Electric quantity and unit, ohm's law, resistance

Current density and resistance circuit

Current type

Electrical engineering and power, transformers

3 technical drawings

3. 1 basic geometry

Line segments, vertical lines and angles

Tangents, arcs, polygons

Inscribed circle, circumscribed circle, center, ellipse and helix of a triangle.

Cycloid, involute, parabola, hyperbola, helix

3.2 chart

Rectangular coordinate system

Polar coordinate system

3.3 Drawing elements

script

Priority number, radius and proportion

Drawing layout

Line shape

3.4 Mode expression method

projection method

visual angle

cutaway view

Section symbol, dimensioning system

3.5 Size input

Dimensions of drawings

Types of dimensions

Simplified expression in engineering drawings

3.6 mechanical parts

Gear type

rolling bearing

Expression of seal and rolling bearing

Retaining rings, springs, splines and serrations

3.7 Process structure

The boss, corner and edge of the workpiece

Screw tail, thread decompression groove

Threads and threaded connections

Knurled center hole

Esquerra pu

3.8 Welding and Brazing

Welding and brazing symbols

Expression of adhesion, folding and seam pressing

3.9 surface

Heat treatment specification

Shape deviation and roughness parameters

Surface testing, surface roughness marking

Surface roughness symbol

surface finish

3. 10 tolerance and fit

IS0 restraint and fit system

IS0 coordination

Ordinary tolerance

Priority cooperation and choice

Tolerance of fit, shape and position of rolling bearings

Geometric dimension and tolerance marking GD&; T

4 materials science

4. 1 material

Material characteristics of solids

Material characteristics of solids, liquids and gases

periodic table of elements

Chemicals, components and pH value in metal technology.

4.2 Naming system for steel products

Definition and classification of steel

Material name and steel mark

Naming system of steel

4.3 Types of steel

abstract

steel frame

Surface hardened steel

Hardened and tempered steel

Nitriding steel, flame heating and induction heating instruments.

free-machining steel

Cold working steel, hot working steel, high speed steel.

stainless steel

spring steel

4.4 finished steel

Metal strip. Classification and overview.

Cold rolled strip for cold working

Cold rolled and hot rolled steel plates

Precision steel pipe for mechanical structure

Hot rolled profile

hot-rolled steel

Bright bar steel

Structural t-beam

angle steel

Medium width I-beam

Wide beam and narrow beam

Pipes/pipes

Mass linear density and mass surface density

4.5 heat treatment

Iron-carbon alloy state diagram

Summary of heat treatment process of steel

Tool steel, surface hardened steel

Surface hardened steel, quenched and tempered steel by flame heating and induction heating

Nitrided steel, free-cutting steel, aluminum alloy.

4.6 cast iron

Naming system

classify

Flake and spherical graphite cast iron

malleable (cast) iron

4.7 Casting Technology

Model, model equipment and core box

Allowable shrinkage, dimensional tolerance, modeling and casting methods

4.8 light alloy

Aluminium, aluminium alloys-overview

Aluminium and Malleable Aluminium Alloys: Marking and Material Name

Malleable aluminum alloy

Malleable aluminum alloy

cast aluminium alloy

Aluminum extrusion profile

Magnesium and titanium alloys

4.9 Heavy Nonferrous Metals

abstract

Naming system

copper alloy

Copper and refined zinc alloy

4. 10 Other materials

Composite materials and ceramic materials

Sintered metal

4. 1 1 plastic

abstract

Base polymer, filler and reinforcing material

Identification, obvious characteristics

Thermoplastics (Selected)

Marking of thermoplastics

Thermosetting plastics, laminated materials

Elastomer, foam material

Plastic processing

High temperature plastic, polymer mixture, reinforced fiber.

4. 12 material testing

Test Methods of Materials —— Overview

tensile test

Shear test, impact test and cupping test

Brinell hardness test

Rockwell and Vickers hardness tests

Martensite hardness test, hardness value conversion

Plastic test

4. 13 Corrosion and anticorrosion

corrode

4. 14 dangerous goods

Disposal of substances

Dangerous goods and gases

Dangerous goods, R- phrase

Dangerous goods, s phrase

5 mechanical parts

5. 1 thread

Thread type

Thread Standards in Various Countries (Excerpt)

Inch thread:

Metric thread and fine pitch thread

Metric taper thread

whitworth thread

Trapezoidal and serrated threads

Thread tolerance

5.2 Bolts and screws

abstract

Outline, mark

Performance grade, product grade, through hole, minimum thread length

hexagonal-head bolt

Hexagon socket head screw

Cap screw

Countersunk screw, semi-countersunk screw, self-tapping screw

tapping screw

Bolt, eyebolt, plug

fastening screw

Calculation of threaded connection

Locking fastener

Screw wrench opening

5.3 counterbore

Tapered countersunk hole of countersunk head screw

Stepped holes with cap screws and hexagon-head bolts

5.4 nut

abstract

Outline, mark

hexagonal nut

Hexagon nut, lock nut, ring nut

Slotted nut, cotter pin, welded nut, knurled nut.

5.5 washer

Flat washer, overview

Flat washer for steel structure

High strength bolt, channel steel and I-beam, U-shaped

Tapered elastic washer for clamping pin

5.6 Pins and U-shaped clamping pins

abstract

Cylindrical pins, conical pins and elastic cylindrical pins.

Slotted pin, safety pin, U-shaped clamping pin

5.7 Hub connection

Hook key

Ordinary Ping Jian, semi-circular key

Spline shaft connection and rivet

Metric taper, Morse taper, large taper handle

Tool support fixture

5.8 Springs, Fixtures and Tool Operating Parts

Cylindrical helical tension spring

Cylindrical helical compression spring

coil spring

drill bushing

Flat head screw, thrust pad, spherical handle

Handle, locating and fixing pin

T-groove and accessories, spherical washer, conical washer

Die handle, punch, machining plate

Column formwork

5.9 transmission parts

triangle belt

Narrow v-belt

Synchronous toothed belt

Straight cylindrical gear

Modulus series of helical gear and cylindrical gear

Bevel gear and worm drive

drive ratio

rate curve

5. 10 bearing

Plain bearings, overview

Anti-friction bearing, overview

Anti-friction bearing, marking

ball

ball

roller bearing

Needle roller bearing, round nut

Anti-extrusion ring

potted component

lube oil

Grease, solid lubricant

6 production management

6. 1 quality management

standard

school term

Quality planning, quality control and quality testing

statistical analysis

normal distribution

statistical process control

Process trends, acceptance sampling and planning

Processing and machine capacity, quality control chart

6.2 production plan

Time accounting

cost accounting

Machine hourly rate

direct cost

6.3 maneuver time

Turning thread

rotate

Drilling, reaming, reaming, planing and forming.

factory

perpetual

6.4 Machining cutting fluid

Cutting fluid for metalworking

Machining and dry machining of hard materials, high-speed milling, MQCL

6.5 Cutting tools

tool materials

Indexable carbide blade

Marking of indexable blades with arbor

6.6 Machining Cutting Force and Power

Unit cutting force, standard value

Cutting force and power in turning and drilling

Cutting force and power in end milling

6.7 Cutting data

bit

Reaming and tapping

rotate

Conical surface

factory

Debugging and maintenance of drilling, turning and milling.

Indexing head indexing

perpetual

Abrasive, adhesive

Grinding wheel selection

Grinding of diamond and boron nitride grinding wheels

honing

6.8 Material Etching

Maneuvering time and standard value

Electro-corrosion machining parameters

6.9 blanking

Blanking force

Dimensions of cutting tools and workpieces

Die handle position, material utilization rate

6. 10 molding

bend

drawing

6. 1 1 welding

welding technology

Welding preparation

Compressed gas cylinders and gas cover covered electrode.

Protective gas, covered electrode.

Standard value of aluminum covered electrode for gas shielded metal arc welding

Arc welding covered electrode

Welding design of covered electrode and arc welding

Jet beam cutting

Gas cylinder marking

Solder brazing

weld

Hard welding bonding

6. 12 bonding

Adhesive, surface treatment before bonding

Design and test method of adhesive joint

6. 13 workshop safety and environmental protection

Safety color, no sign

warning mark

Safety labels/signs

Dangerous goods symbol

Pipeline sign

Sound and noise

7 automation

7. 1 control project

Basic terms and codes

sign

analog controller

Intermittent and digital controller

binary logic

7.2 Circuit

Circuit symbol

Marking of circuit layout diagram

circuit diagram

sensor

Safety prevention

7.3 Sequence Function Diagram and Signal State Diagram

sequential function chart

Signal state diagram

7.4 Hydraulic and Pneumatic

Cyclic symbol

circuit diagram

Electropneumatic control

Electrohydraulic control

Hydraulic press fluid

cylinder

Force calculation

Speed, power

precision seamless steel tube

7.5 programmable logic control

programming language

PLC control lifting device

7.6 Operating and Robotic Systems

Coordinate system and coordinate axis

Robot design

The gripper works safely.

7.7 numerical control technology

axis

Program structure

Preparation function, auxiliary function

Auxiliary function

Tool offset and tool compensation

job operation

PAL period

7.8 Information technology

Counting system

ASCII code

flowchart symbol

MSWORD word processing command

EXCEL spreadsheet command

8 standardization

8. 1 international standard

International material standard comparison table

8.2 DIN, DINEN, ISO and other standards.

Index of reference standards and other regulations

Subject index